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Dave, that is a brilliant and neat solution for railings. I usually need smaller, but I will definitely try this - nothing to lose at all, and I reckon on a smaller scale it will still work fine.
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Jeff, when you are cutting something like this don't try to do it freehand - use a steel ruler. I cut the right angles in the corners first by just pushing the knife blade down (freehand) and then I use a ruler on all the straight lines.
Just stick some masking tape (the brown paper type) one side of the ruler - this stops it slipping on the paper.
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The SD40 is 55 now!
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