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Old 07-06-2018, 07:52 AM
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spacerunner spacerunner is offline
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Location: Filderstadt, Germany
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Hello everybody,

in the meantime another expert and friend of Craig Capdepon has joined our Facebook-Dialog, namely Vince Morales (Sr. Staff QA Engineer) from Louisiana, ie a quality assurance specialist, who among others was also involved in the repair of hail damage at the ET-124 (STS-117) in the KSC.
And he has spontaneously shared more details on my questions.

The rotation of the tank varied during sprays depending on the required SOFI thickness and averaged approximately 2 rpm for the LH2 Tank and up to 6 rpm for the upper part of the LO2 Ogive.

As he said the peak to valley was about 5 inches due to the tanks being sprayed in a shingle pattern (barber pole style), what did confirm my estimated approx. spacing between the wavy rings of about 1 mm (1:144).

The Pencil sharpener was only applied to the most affected area at the top of the LO2 Tank during the repair work on the damaged by hail ET-124.

Due to the high density of golf ball-sized holes at this point, the entire area had to be repaired,


Source: NASA

while the rest of the approx. 1.000-2.000 impacts further down in painstaking detail was repaired hole by hole by hand.


Source: NASA

This amazing tool, mounted on the Lightning Rod on top of the Composite Nose Cone, was be swung all-around for grinding the hand-sprayed SOFI foam.


Source: NASA
Viewed from up close, one can see that the device was a kind of Multi-belt sander.


Source: NASA

And with this speckled ET the Atlantis stack came back to the pad, seen here from the west side,


Source: NASA

and here from the south side,


Source: NASA

and was then ready for launch again.

__________________
Greetings from Germany
Manfred
Under construction:
Launch Pad 39A with Challenger STS-6 (1:144)

Last edited by spacerunner; 07-06-2018 at 10:02 AM.
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