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Rhino is best known for NURB modeling. I would have to agree with you on the comfort level. Do what you feel is most comfortable after all, you have completed the model to this point as a polygonal model.
Again, I think your vanilla will be the best avenue for comments. The digital looks great from here. My comment on Nurbs was mostly geared towards a result that gives you smooth curves. You can get a similar result with hi-poly model parts but I have found them hard to work with in pepakura (not sure what the new version is capable of).
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