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The reason why you are getting flaking of the toner is due to the printer's heating element not being set for a thicker paper, the toner hasn't melted into the paper so to speak, which causes the flaking when scoring and folding parts.
You can get calibration software to calibrate the colors you see on your screen with those coming from the printer, might be easier than running to the local printer every time you want to print a kit.
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